Map

Energic Replus battery regenerator

Expand the lifespan of your batteries: lead sulphate is removed by the electrical high-frequency pulsation process of the battery regenerator. Rejuvenate your battery!

REGENERATE YOUR SULPHATED BATTERIES

Battery regeneration is very popular. 80% of the batteries breaking down and losing capacity are sulphated, but can be restored with the right equipment. Our Energic Plus battery regenerator succesfully removes sulphation due to a electrical high-frequency pulsation process. This process restores the battery capacity, giving you the ability to reuse old and sulphated batteries. You can also use the battery regenerator for annual maintenance to strongly prolong the lifespan of your batteries.

Click here to download our battery regenerator leaflet.
Click here to discover our latest battery regenerator installations.

APPLICATIONS

Starter batteries - Stationary batteries - (Semi-)traction batteries - Ni-Cad batteries

     

    

Our Energic Plus battery regenerators are specialized on forklift batteries. Besides regenerating forklift batteries, the device has other fields of application: Golf Cart, Wheelchair, UPS, Automotive vehicle, Heavy Equipment, Military, Agricultural Machine, Motorbike, Boat, Train,  Wind & Solar Power System and others.

WHAT IS SULPHATION?

When a battery’s energy charge is drained and needs to be charged during normal working cycles, sulphate crystals gradually build up on the electrodes, preventing the battery from effectively delivering current. The crystals in effect suffocate the battery.

This lead sulphate increases internal resistance and decreases the specific gravity of the electrolyte. The process of sulphation build-up is unavoidable. Worse yet, after 3-4 years the process accelerates substantially. Batteries sulphate due to a mix of reasons:

  • The battery was inactive for too long.
  • The battery was discharged too deeply.
  • The wrong charger was used.
  • A bad cell was left untreated.
  • The battery has reached too high/low temperatures.
  • The charge cycles were disrespected.
  • The battery was charged when it had not reached 80% depth of discharge (DOD).

ADVANTAGES OF USING THE BATTERY REGENERATOR

By using our REPLUS Battery Regenerator you will be able to dissolve the hardened sulphate and restore it to active material. It uses high-frequency wrinkle currents that are very effective in removing the hardened sulphate.

The process is fully automatic (max 42 hours), temperature-controlled and consists of 5 steps. This results in increased electrolyte gravity, reduced inner resistance and increased battery capacity.

  • Combination of battery discharger and battery charger all combined in 1
  • Detailed test reports
  • Minimum maintenance cost
  • Expanded lifespan of batteries
  • Quick regenerations
  • Free analyzing software
  • Automation program applied
  • 2 year warranty
  • Almost permanent use by simplifying the circuits and using the best components
  • CE-certified
  • Wireless connection between regenerator and computer
  • Discharged DC/AC energy is converted. This energy can be placed back onto the power grid and can be reused

EXCELLENT BATTERY REGENERATOR MONITORING SOFTWARE

Our Battery Regenerator comes with monitoring software. This software allows you to:

  • Draw accurate facts and statistics from the battery regenerations.
  • Create a full report on the battery regeneration.
  • Monitor the battery’s reaction when charging / discharging.
  • Configure the REPLUS Battery Regenerator by means of a laptop.

The REPLUS regenerator has an extremely user-friendly control panel. Via "Setting" you can change the date and modify some screen settings and in "Operation" you can configurate the final settings for the battery regeneration process. This curve shows a complete restoration:

  1. Controlled discharge
  2. Restoration
  3. Equalisation
  4. Discharge
  5. Restoration

When you compare discharge 1 to 4, you see that the time needed to discharge the battery has more than doubled during the second discharge. This is a direct result of the HF pulse process during steps 2 and 3.

Same story in step 5: when comparing this step to step 2, you see that the set battery voltage is reached much later than in step 2. This means that your battery lasts longer, is accepting current again and is thus recovered.

HOW TO USE THE BATTERY REGENERATOR?

There are two ways to use the battery regenerator: reconditioning regeneration and maintenance regeneration.

Reconditioning regeneration allows you to restore old (5, 6, 7 … years), medium to well-maintained batteries that have ‘silted up’ to a 90-100% productivity, as a result of natural sulphation.

Maintenance regeneration allows you to keep your battery in optimal, sulphate-free condition, by means of a yearly short regeneration.

REFERENCES

Energic Plus has become the specialist in equipment for battery regeneration in the last 5 years. With more than 500 happy and returning customers in all continents of the world, we can say that we are the leading supplier of equipment in todays market. With the regeneration technology you can use your batteries longer and that saves a lot of CO2. That way, the regenerator contributes to a better environment.

Our technology is specifically designed to analyse and regenerate all types of lead acid batteries, we have very nice references in different industry sectors. Material handling is our biggest market with big names like Linde and Toyota who have both bought several machines to be used by their official dealers. 

Discover more technical information in our Energic Plus® catalogue.